Coal | Research & Encyclopedia Articles

Coal

Coal is a naturally occurring combustible material consisting primarily of the element carbon, but with low percentages of solid, liquid, and gaseous hydrocarbons and other materials, such as compounds of nitrogen and sulfur. Coal is usually classified into the sub-groups known as anthracite, bituminous, lignite, and peat. The physical, chemical, and other properties of coal vary considerably from sample to sample.

Coal forms primarily from ancient plant material that accumulated in surface environments where the complete decay of organic matter was prevented. For example, a plant that died in a swampy area would quickly be covered with water, silt, sand, and other sediments. These materials prevented the plant debris from reacting with oxygen and decomposing to carbon dioxide and water, as would occur under normal circumstances. Instead, anaerobic bacteria (bacteria that do not require oxygen to live) attacked the plant debris and converted it to simpler forms: primarily pure carbon and simple compounds of carbon and hydrogen (hydrocarbons). Because of the way it is formed, coal (along with petroleum and natural gas) is often referred to as a fossil fuel.

The initial stage of the decay of a dead plant is a soft, woody material known as peat. In some parts of the world, peat is still collected from boggy areas and used as a fuel. It is not a good fuel, however, as it burns poorly and with a great deal of smoke.

If peat is allowed to remain in the ground for long periods of time, it eventually becomes compacted as layers of sediment, known as overburden, collect above it. The additional pressure and heat of the overburden gradually converts peat into another form of coal known as lignite or brown coal. Continued compaction by overburden then converts lignite into bituminous (or soft) coal and finally, anthracite (or hard) coal. Coal has been formed at many times in the past, but most abundantly during the Carboniferous Age (about 300 million years ago) and again during the Upper Cretaceous Age (about 100 million years ago).

Today, coal formed by these processes is often found in layers between layers of sedimentary rock. In some cases, the coal layers may lie at or very near the earth's surface. In other cases, they may be buried thousands of feet or meters under ground. Coal seams range from no more than 3-197 ft (1-60 m) or more in thickness. The location and configuration of a coal seam determines the method by which the coal will be mined.

Coal is classified according to its heating value and according to its relative content of elemental carbon. For example, anthracite contains the highest proportion of pure carbon--about 86%-98%--and has the highest heat value--13,500-15,600 Btu/lb (British thermal units per pound)--of all forms of coal. Bituminous coal generally has lower concentrations of pure carbon (from 46%-86%) and lower heat values (8,300-15,600 Btu/lb). Bituminous coals are often subdivided on the basis of their heat value, being classified as low, medium, and high volatile bituminous and sub-bituminous. Lignite, the poorest of the true coals in terms of heat value (5,500-8,300 Btu/lb) generally contains about 46%-60% pure carbon. All forms of coal also contain other elements present in living organisms, such as sulfur and nitrogen, that are very low in absolute numbers, but that have important environmental consequences when coals are used as fuels.

By far the most important property of coal is that it combusts. When the pure carbon and hydrocarbons found in coal burn completely, only two products are formed:carbon dioxide and water. During this chemical reaction, a relatively large amount of energy is released. The release of heat when coal is burned explains the fact that the material has long been used by humans as a source of energy, for the heating of homes and other buildings, to run ships and trains, and in many industrial processes.

The complete combustion of carbon and hydrocarbons described above rarely occurs in nature. If the temperature is not high enough or sufficient oxygen is not provided to the fuel, combustion of these materials is usually incomplete. During the incomplete combustion of carbon and hydrocarbons, other products besides carbon dioxide and water are formed, primarily carbon monoxide, hydrogen, and other forms of pure carbon, such as soot.

During the combustion of coal, minor constituents are also oxidized. Sulfur is converted to sulfur dioxide and sulfur trioxide, and nitrogen compounds are converted to nitrogen oxides. The incomplete combustion of coal and the combustion of these minor constituents results in a number of environmental problems.Carbon monoxide formed during incomplete combustion is a toxic gas and may cause illness or death in humans and other animals. Oxides of sulfur and nitrogen react with water vapor in the atmosphere and then are precipitated out as acid rain. Acid rain is thought to be responsible for the destruction of certain forms of plant and animal (especially fish) life.

In addition to these compounds, coal often contains a few percent of mineral matter: quartz, calcite, or perhaps clay minerals. These do not readily combust and so become part of the ash. The ash either escapes into the atmosphere or is left in the combustion vessel and must be discarded. Sometimes coal ash also contains significant amounts of lead, barium, arsenic, or other compounds. Whether airborne or in bulk, coal ash can therefore be a serious environmental hazard.

Coal is extracted from the earth using one of two major techniques, sub-surface or surface (strip) mining. The former method is used when seams of coal are located at significant depths below the earth's surface. The first step in sub-surface mining is to dig vertical tunnels into the earth until the coal seam is reached. Horizontal tunnels are then constructed laterally off the vertical tunnel. In many cases, the preferred method of mining coal by this method is called room-and-pillar mining. In this method, vertical columns of coal (the pillars) are left in place as coal around them is removed. The pillars hold up the ceiling of the seam preventing it from collapsing on miners working around them.

Surface mining can be used when a coal seam is close enough to the earth's surface to allow the overburden to be removed economically. In such a case, the first step is to strip off all of the overburden in order to reach the coal itself. The coal is then scraped out by huge power shovels, some capable of removing up to 100 cubic meters at a time. Strip mining is a far safer form of coal mining, but it presents a number of environmental problems. In most instances, an area that has been strip mined is terribly scarred, and restoring the area to its original state is a long and expensive procedure. In addition, any water that comes in contact with the exposed coal or overburden may become polluted and require treatment.

Coal is regarded as a non-renewable resource, meaning that it was formed at times during the Earth's history, but significant amounts are no longer forming. Large supplies of coal are known to exist (proven reserves) or thought to be available (estimated resources) in North America, the former Soviet Union, and parts of Asia, especially China and India. According to the most recent data available, China produces the largest amount of coal each year, about 22% of the world's total, with the United States 19%, the former members of the Soviet Union 16%, Germany 10% and Poland 5% following. China is also thought to have the world's largest estimated resources of coal, as much as 46% of all that exists. In the United States, the largest coal-producing states are Montana, North Dakota, Wyoming, Alaska, Illinois, and Colorado.

Coal is still used in industries such as paper production, cement and ceramic manufacture, iron and steel production, and chemical manufacture for heating and for steam generation.

Another use for coal is in the manufacture of coke. Coke is nearly pure carbon produced when soft coal is heated in the absence of air. In most cases, one ton of coal will produce 0.7 ton of coke in this process. Coke is of value in industry because it has a heat value higher than any form of natural coal. It is widely used in steel making and in certain chemical processes.

A number of processes have been developed by which solid coal can be converted to a liquid or gaseous form for use as a fuel. Conversion has a number of advantages. In a liquid or gaseous form, the fuel may be easier to transport, and the conversion process removes a number of impurities from the original coal (such as sulfur) that have environmental disadvantages.

One of the conversion methods is known as gasification. In gasification, crushed coal is reacted with steam and either air or pure oxygen. The coal is converted into a complex mixture of gaseous hydrocarbons with heat values ranging from 100 Btu to 1000 Btu. One suggestion has been to construct gasification systems within a coal mine, making it much easier to remove the coal (in a gaseous form) from its original seam.

In the process of liquefaction, solid coal is converted to a petroleum-like liquid that can be used as a fuel for motor vehicles and other applications. On the one hand, both liquefaction and gasification are attractive technologies in the United States because of our very large coal resources. On the other hand, the wide availability of raw coal means that new technologies have been unable to compete economically with the natural product.

During the last century, coal oil and coal gas were important sources of fuel for heating and lighting homes. However, with the advent of natural gas, coal distillates quickly became unpopular, since they were somewhat smoky and foul smelling.

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