Scientific American Supplement, No. 441, June 14, 1884. eBook

This eBook from the Gutenberg Project consists of approximately 135 pages of information about Scientific American Supplement, No. 441, June 14, 1884..

Scientific American Supplement, No. 441, June 14, 1884. eBook

This eBook from the Gutenberg Project consists of approximately 135 pages of information about Scientific American Supplement, No. 441, June 14, 1884..
coke dust, and the mixture fed into upright retorts placed in the chimney of the puddling furnace.  By exposure for 24 hours to the heat of the waste gases from the furnace, in the presence of solid carbon, a considerable portion of the oxygen of the ore is removed, but little or no metallic iron is formed.  The ore is then drawn from the deoxidizer into the rear or second hearth of the puddling furnace, situated below it, where it is exposed for 20 minutes to a much higher temperature than that of the deoxidizer.  Here the presence of the solid carbon, mixed with the ore, prevents any oxidizing action, and the temperature of the mass is raised to a point at which the cinder begins to form.  Then the charge is carried forward by the workmen to the front hearth, in which the temperature of a puddling furnace prevails.  Here the cinder melts, and at the same time the solid carbon reacts on the oxygen remaining combined with the ore, and forms metallic iron; but by this time the molten cinder is present to prevent undue oxidation of the metal formed, and solid carbon is still present in the mixture to play the same role, of reducing protoxide of iron from the cinder, as the carbon of the cast iron does in the ordinary puddling process.  I have said that the cast iron used as the material for puddling contains about 3 per cent. of carbon; but in this process sufficient carbon is added to effect the reduction of the ore to a metallic state, and leave enough in the mass to play the part of the carbon of the cast iron when the metallic stage has been reached.

It would be interesting to compare the Wilson with the numerous other direct processes to which allusion has already been made, but there have been so many of them, and the data concerning them are so incomplete, that this is impossible.  Two processes, however, the Blair and the Siemens, have attracted sufficient attention, and are sufficiently modern to deserve notice.  In the Blair process a metallic iron sponge was made from the ore in a closed retort, this sponge cooled down in receptacles from which the air was excluded, to the temperature of the atmosphere, then charged into a puddling furnace and heated for working.  In this way (and the same plan essentially has been followed by other inventors), the metallic iron, in the finest possible state of subdivision, is subjected to the more or less oxidizing influences of the flame, without liquid slag to save it from oxidation, and with no carbon present to again reduce the iron oxides from the cinder after it is formed.  The loss of metal is consequently very large, but oxides of iron being left in the metal the blooms are invariably “red short.”

In the Siemens process pieces of ore of the size of beans or peas, mixed with lime or other fluxing material, form the charge, which is introduced into a rotating furnace; and when this charge has become heated to a bright-red heat, small coal of uniform size is added in sufficient quantity to effect the reduction of the ore.

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Scientific American Supplement, No. 441, June 14, 1884. from Project Gutenberg. Public domain.