Stereolithography is a common rapid manufacturing and rapid prototyping technology for producing parts with high accuracy and good surface finish. A device that performs stereolithography is called an SLA or Stereolithography Apparatus.
Technology description
Stereolithography is an additive fabrication process utilizing a vat of liquid UV-curable photopolymer "resin" and a UV laser to build parts a layer at a time. On each layer, the laser beam traces a part cross-section pattern on the surface of the liquid resin. Exposure to the UV laser light cures, or, solidifies the pattern traced on the resin and adheres it to the layer below. After a pattern has been traced, the SLA's elevator platform descends by a single layer thickness, typically 0.05 mm to 0.15 mm (0.002" to 0.006"). Then, a resin-filled blade sweeps across the part cross section, re-coating it with fresh material. On this new liquid surface the subsequent layer pattern is traced, adhering to the previous layer. A complete 3-D part is formed by this process. After building, parts are cleaned of excess resin by immersion in a chemical bath and then cured in a UV oven. Stereolithography requires the use of support structures to attach the part to the elevator platform and to prevent certain geometry from not only deflecting due to gravity, but to also accurately hold the 2-D cross sections in place such that they resist lateral pressure from the re-coater blade. Supports are generated automatically during the preparation of 3-D CAD models for use on the stereolithography machine, although they may be manipulated manually. Supports must be removed from the finished product manually; this is not true for all rapid prototyping technologies.
See also
External links
- The Rapid Prototyping Home Page: A resource page maintained by Andrei Novac, former graduate student in the Department of Mechanical Engineering at the University of Utah,
- Castle Island's Worldwide Guide to Rapid Prototyping, with comprehensive information on rapid prototyping, rapid tooling, stereolithography and solid freeform fabrication technology products and services. Complete rapid prototyping service bureau listings.
- How Stereolithography (3-D Layering) Works from HowStuffWorks.com
- Manufacturing Engineering Centre (MEC), Cardiff University, UK
- Rapid Prototyping and Stereolithography animation - Animation demonstrates stereolithography and the actions of an SLA machine.
by craig spiller.
- Better Be Running: Tools to Drive Design Success. Hollis, Ron. (2007).
