The Jute Industry: from Seed to Finished Cloth eBook

This eBook from the Gutenberg Project consists of approximately 91 pages of information about The Jute Industry.

The Jute Industry: from Seed to Finished Cloth eBook

This eBook from the Gutenberg Project consists of approximately 91 pages of information about The Jute Industry.

If the weather conditions are favourable, the seeds will germinate in 8 to 10 days, after which the plants grow rapidly.  The heat and showers of rain combined soon form a crust on the soil which should be broken; this is done by means of another ladder provided with long pins, and Fig. 2 illustrates the operation in process.  This second laddering process opens up the soil and allows the moisture and heat to enter.  The young plants are now thinned, and the ground weeded periodically, until the plants reach a sufficient height or strength to prevent the words from spreading.

The space between the growing plants will vary according to the region; if there is a tendency to slow growth, there is an abundance of plants; whereas, the thinning is most severe where the plants show prospects of growing thick and tall.

In a normal season the plants will reach maturity in about 3 1/2 to 4 months from the time of sowing.  Although different opinions are held as to the best time for harvesting, that when the fruits are setting appears to be most in favour; plants harvested at this stage usually yield a large quantity of good fibre which can be perfectly cleaned, and which is of good spinning quality.

The plants are cut down by hand and with home-made knives; in general, these knives are of crude manufacture, but they appear to be quite suitable for the purpose.  A field of jute plants ready for cutting will certainly form a delightful picture, but the prospect of the operation of cutting indicates a formidable piece of work since it requires about 10 to 14 tons of the green crop to produce about 10 to 15 cwt. of clean dry fibre.

CHAPTER III.  RETTING

The method of separating the bast layer (in which the fibres are embedded) from the stem of the plant requires a large supply of water, since the plants must be completely submerged in the water for a period varying from 8 to 30 days; such time is dependent upon the period of the year and upon the district in which the operation is performed.

The above operation of detaching the bast layer from the stem is technically known as “retting,” and a good type of retting or steeping place is an off-set of a run, branch, or stream where the water moves slowly, or even remains at rest, during the time the plants are under treatment.

The disintegration of the structural part of the plant is due to a bacterial action, and gas is given off during the operation.  The farmer, or ryot, and his men know what progress the action is making by the presence of the air bells which rise to the surface; when the formation of air bells ceases, the men examine the plants daily to see that the operation does not go too far, otherwise the fibrous layer would be injured, and the resulting fibre weak.  The stems are tested in these examinations to see if the fibrous layer, or bast layer, will strip off clean from the wood or stem.  When the ryot considers that the layers are separated from the core sufficiently easy, the work of steeping ceases, and the process of stripping is commenced immediately.  This latter process is conducted in various ways depending upon the practice in vogue in the district.

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The Jute Industry: from Seed to Finished Cloth from Project Gutenberg. Public domain.